4Wheel Drive & Sport Utility Homepage 4Wheel Drive & Sport Utility Magazine
Get Adobe Flash player

Cylinder Head Tech - Breathe In, Breathe Out

By Jay Kopycinski
Photography by Jay Kopycinski
Cylinder Head Mechanical Assembly
Cylinder Head Intake Ports
The intake ports on the side... 
   
  read full caption
Cylinder Head Intake Ports
The intake ports on the side of the head are shaped and sized to accommodate the input charge flow. A smooth flowing transition is desirable and will optimize efficiency and power, but production heads are built within the limits of raw castings. Modified "ported" heads have been carefully shaped and smoothed manually using various die grinder tools to increase performance. This process is not entirely intuitive and the art of porting is a valued service.
Cylinder Head Exhaust Ports
The exhaust ports needn't... 
   
  read full caption
Cylinder Head Exhaust Ports
The exhaust ports needn't be as large as the intake ports to handle a given engine flow. Similar to the intake ports, these can be reshaped and smoothed to gain the most efficiency from the engine. With concern to intake and exhaust ports, bigger is not always better. Low end torque is often gained from maintaining high port flow velocity at low engine speeds. Too large a port slows the incoming charge and can somewhat negate this characteristic. For wide open throttle and power, larger ports may be better.
Cylinder Head Combustion Chamber
Looking from the bottom side... 
   
  read full caption
Cylinder Head Combustion Chamber
Looking from the bottom side at a portion of the head we can see the machined surface that mates with the top of the engine block and caps the piston cylinder. In this case, two valves and a spark plug tip reside in each combustion chamber in this head.
Cylinder Head Keeper Grooves
The intake valve (left) is... 
   
  read full caption
Cylinder Head Keeper Grooves
The intake valve (left) is always larger than the exhaust valve (right) to allow for greater intake flow as the intake pressure is less than the exhaust pressure. Note the keeper grooves on the end of each stem.
Cylinder Head Engine Valves
Engine valves are typically... 
   
  read full caption
Cylinder Head Engine Valves
Engine valves are typically made from steel alloys. Most heads use two valves per cylinder, but some high performance designs use four (two intake, two exhaust) valves to utilize more of the surface area in the combustion chamber as a flow area. Since a combustion engine is only as powerful as its ability to flow a gaseous mixture in and exhaust out, increased flow means greater power potential out of a given engine.
Cylinder Head Removed Valves
Here is another view of the... 
   
  read full caption
Cylinder Head Removed Valves
Here is another view of the combustion chambers, but with the valves removed. The odd shaped passages towards the outside of the head surface are water passages for cooling purposes. Of interesting note, the exhaust valve is typically the hottest component in an engine and relies on contact with the valve seat (closed) for much of its cooling.
Cylinder Head Valve Stem
Each valve stem slides in... 
   
  read full caption
Cylinder Head Valve Stem
Each valve stem slides in a tubular guide (often bronze or a similar alloy) that is pressed into the head. As these wear over time, oil can start to slowly seep from the valve train area down into the engine cylinders, resulting in some exhaust smoke. The valve guides also serve some duty to conduct heat from the valves into the cylinder head.
Cylinder Head Valve Seat
With the valve rapidly opening... 
   
  read full caption
Cylinder Head Valve Seat
With the valve rapidly opening and closing many times, the casting surface on the head would never survive the wear and tear of this action. So, a hardened valve seat is pressed in the casting for this purpose. This thin ring of material is manufactured from a hard steel alloy.
Cylinder Head Valve Face
The valve face and its mating... 
   
  read full caption
Cylinder Head Valve Face
The valve face and its mating seat are ground to allow for tight sealing when they are in contact, but can also be ground to improve flow when the valve opens. A standard valve grind cuts the face with a single angle, while a performance grind will cut the mating surface at multiple angles.

1  | 2  | Next

Discuss in Our Forums
Jeep Wrangler Research
Jeep Wrangler The all new Jeep Wrangler is a good car, with practical styling to fit your lifestyle. Fuel efficiency is important and the 2010 Wrangler with a 18.6 gallon main unleaded fuel tank 15.5 capacity gets 17 mpg, and can seat 4 people comfortably. You may also be interested in the Jeep Liberty and the Ford Escape.

Related Photos

Related Articles
 
1977 Ford Bronco - From Show Pony To Trail Hoss
A Bronco That Looks Good And Works Great... more
 
Owens Valley - Liquid Gold
"Whiskey's fer Drinkin' and Water’s fer Fightin' Over" —Mark Twain... more
 
Hash Knife Ranch - Hard Ride To Hash Knife
Part I: Bank Robbery Getaway... more
 
Inyo County - Liquid Gold Part II
Salt, Silver, and Water... more